Module 2 – Coat & Key Hanger

Sequence of Lessons

Theme/Aims

Key Activities

Resources

Student Outcomes

Assessment Opportunities

Key Vocabulary

1

Introduction to the project

Design brief – looking at exemplars

Exemplar materials

Notes taken in preparation for project

Question and answer – discussion

Technical vocabulary used

2

Planning and Marking out

Students take notes and watch video

Video

Notes in folder

Understanding of technical language

Types of tools and processes used

3

Making sheet steel frame

Marking out techniques

Marking out tools

Fully prepared marked out frame

Accuracy

Technical terms

4

Drilling holes

Drilling into sheet metal

Drilling equipment

Holes drilled successfully and accurately

Quality and accuracy

Technical terms

5

Bending frame

Using bending machine

Bending machine

Accurately bent frame

Accuracy and understanding

Technical terms

6

Brazing threaded bush

Manufacturing threaded bush

Brazing metal

Hearth and brazing materials

Excellent quality brazed components

Quality of joint

Technical terms

7

Clamp screw

Turning and screw threading

Centre Lathe and screw cutting equipment

Smooth screw thread and clamp plate

Quality and accuracy

Technical terms

8

CAD/CAM production of pegs

Using CNC lathe CAD/CAM

CNC lathe and stock materials

Pegs for product produced successfully using CNC lathe

Written Test

Technical terms

9

Fitting components

Fitting skills

Tools

Completed and well assembled product (without paint)

Care and quality of assembly

Technical terms

10

Finishing

Excellent quality finish

Preparation materials and paint

Painted and protected product

Finish quality

Technical terms